BMW AG 3L DOHC I-6 wins Ward's top 10 engines award for 2006

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In 12 years of creating the Ward's 10 Best Engines list, probably nothing caused more consternation among judges than shutting the door on BMW AG's classic high-volume inline 6-cyl. for the past two years.

This was deeply troubling, as there is perhaps no finer volume-production engine, all things considered, than BMW's standard inline 6-cyl.

Yet, not to be ignored was the onrush of high-powered V-6s (mostly from Japan) and a raft of new power- and efficiency-enhancing technology, including direct injection gasoline (DIG) fueling, cylinder deactivation and gas-electric hybridization.

For the last two years, BMW's baseline I-6 architecture was out-powered by market-comparable V-6s making as much as 65 more horses. With 235 hp in its highest spec, the engine most closely associated with the Ultimate Driving Machine had fallen off the pace, in terms of specific output and technical leadership.

Consider it but a brief interlude in BMW's onward march to perfect its brand-defining inline 6-cyl. layout: The new, 12th-generation (N52) '06 3L DOHC I-6 is an unqualified gem.

First, the numbers: 255 hp at 6,600 rpm and 220 lb.-ft. (280 Nm) of torque at 2,750 rpm. The figures represent a jump of 30 hp and a slight torque increase of 6 lb.-ft. (8 Nm) over the previous-generation M54 3L inline mill.

More telling, in relation to those previously mentioned V-6s, the new BMW I-6's specific output of 85 hp per liter now places it in the top tier of 6-cyl. power density, particularly now that some V-6s have endured a chopping of their output in the wake of new Society of Automotive Engineers horsepower testing procedures.

Most of the new N52's power gain comes thanks to the fitment of BMW's outstanding Valvetronic variable valve-lift system.

Complimenting the company's longstanding VANOS infinitely variable valve timing, Valvetronic – in use for some time on BMW V-8s and V-12s – increases the range of variable valve lift such that the engine no longer needs a conventional throttle.

Apart from the clearcut power gains, BMW engineers say Valvetronic cuts emissions and markedly improves efficiency – as much as 12%.

However, in some driving modes, Ward's testers noted much greater gains – as much as 34 mpg (6.9 L/100 km) in steady-state highway cruising.

From a driveability standpoint, Valvetronic has extended the available engine speed range. Redline now is a heady 7,000 rpm, a surprisingly satisfying expansion from the repressed 6,500-rpm limit of the M54, and Valvetronic also pulled the torque peak down from 3,500 rpm to an ultra-flexible 2,750 rpm.

But the headline-making technical leap for this new 3L I-6 is the move to an aluminum-magnesium hybrid engine block.

BMW says the bedplate and upper crankcase are magnesium alloy. Magnesium for the bedplate is a trick borrowed from racing, and the magnesium upper crankcase forms a jacket around the structural aluminum block. The previous 3L inline 6-cyl. had cast iron cylinder liners.

It probably does little as far as your right foot is concerned, but this new magnesium-intensive structure makes this fabulously performing 3L DOHC I-6 22 lbs. (10 kg) lighter, not to mention stronger.

And space doesn't permit a list of the other worthy improvements to engine internals, or the trick new electrically driven water pump.

It all adds up to a spectacular update to an outstanding layout. The new Valvetronic system intensifies the already thrilling throttle response and acceleration rip for which BMW inline 6-cyls. long have been glorified.

The additional revs are welcome, too, as we always believed BMW's ultra-smooth sixes were good for way more rpm that we were getting.

Best of all, these improvements come with a general increase in fuel economy. And of course, that spectacular smoothness and lack of vibration is even more enjoyable.

It's simple: BMW's latest inline 6-cyl. uncategorically is its best yet.

Judges' Comments

McClellan: I drove the 330i. Therefore, I am. Wow!

Murphy: Silky smooth in casual driving, yet always eager to grunt about.

Winter: It just doesn't get any better than this!

Banks: This engine is as close to perfect as an engine can be.


The rest of the 2006 best engines can be found here.
http://subscribers.wardsauto.com/Mi...ageid=9938&siteid=26&magazineid=1004&srtype=1
 
Re: BMW AG 3L DOHC I-6 wins Ward's top 10 engines award for 2006

But wait ... take a look at the new Lexus IS350 engine: 88.5 BHP / L.
Understand its a quad-cam, dual VVTL-i.
And with ~380 Nm torque ... WOW!

The Toyota's engine's specific-power pips BMW's 3L (85 BHP / L, with Valvetronic, Double-VANOS and all).

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Toyota Motor Corp. 3.5L DOHC V-6

By Bill Visnic

WardsAuto.com, Jan 4 2006

Toyota Motor Corp. wins a Ward's 10 Best Engines award with its sophisticated new 3.5L V-6.

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Toyota Motor Corp. is under way with a global play to take its Lexus premium nameplate to the industry's top tier.

To achieve parity with the world's best, Toyota knows powertrain technology and performance must be a top priority.

The all-new Lexus 3.5L DOHC V-6, a first-time 10 Best Engines winner, is one of the first of a new generation of Toyota engines to use direct-injection gasoline (DIG) technology, which company engineers say will be a cornerstone of the Lexus brand's initiative to be a powertrain-technology leader. In the coming years, all Lexus gasoline engines are to employ direct injection.

Using a novel new system that combines DIG and port fuel injection, the new Toyota V-6 (code name 2GR-FSE) generates a scorching 306 hp, a figure that leads the class of premium V-6s.

The new 3.5L V-6's stout horsepower exceeds that of more than a few well-regarded V-8s.

The direct/indirect fuel-injection system also delivers laudable fuel economy improvements and an Ultra-Low Emissions Vehicle (ULEV-II) rating.

The over-the-top fueling arrangement results in dazzling throttle response and ready acceleration from virtually any engine speed.

Toyota engineers say by adding indirect fueling to the DIG system (there are two fuel injectors for each cylinder), intake-mixture formation is optimized, maximizing the benefits of DIG: improved low- and midrange torque, reduced fuel consumption and better emissions.

At high engine loads, only the DIG fueling is employed, making the most of DIG's ability to cool the intake charge and generate a denser, power-producing air/fuel mix.

In low- and part-load conditions, the 3.5L DOHC V-6 uses both injection systems, cutting fuel consumption and emissions, while simultaneously enhancing torque production by as much as 30%.

The complex top end is an elegant addition to the already excellent new port-injected DOHC V-6 architecture used in many Toyota-brand models.

In addition to the innovative fueling system, the new V-6 uses a host of other high-tech components, such as a unique plastic water-jacket spacer that prioritizes coolant for the upper block to reduce cylinder-head temperatures.

The technology affords a meaningful performance payoff for the all-new IS 350 sport sedan – and Lexus' global brand-hiking intentions.

Apart from the eager acceleration, torque comes in abundance. The new Lexus V-6 rips for the redline with a magnificent 280 lb.-ft. (380 Nm) blast – a torque output that begins to threaten that of V-8s with a liter or more of displacement.

The high compression ratio (11.8:1) enabled by the direct-injection fueling is a tip-off to this engine's heady power and efficiency potential.

The city-cycle 21 mpg (11.2 L/100 km) and 28 mpg (8.4 L/100 km) highway fuel economy leads the entry sport-sedan class that relies on high-output 6-cyl. power (however, BMW's new 3L DOHC I-6 scores a better highway mpg figure).

Toyota's new 3.5L DOHC V-6 is a marvelous technical development by any measure – the new performance, efficiency and refinement standard for 6-cyl. engines.

Judges' Comments

Winter: Utterly awesome engine, especially at this price point.

Murphy: Always a sense of urgency with this engine in all ranges. Refinement beyond comparison.

Toyota Motor Corp. 3.5L DOHC V-6


Engine type: 3.5L DOHC 60° V-6
Displacement (cc): 3,456
Block/head material: aluminum/aluminum
Bore x stroke (mm): 94 x 83
Horsepower (SAE net): 306 @ 6,400 rpm
Torque: 277 lb.-ft. (376 Nm) @ 4,800 rpm
Specific output: 87 hp/L
Compression ratio: 11.8:1
Fuel economy for tested vehicle (EPA city/highway mpg): 21/28
Application tested: Lexus IS 350
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